Oxygen Plant, Nitrogen Gas Plant Manufacturers, Acetylene Gas Plant, Exporter Oxygen Gas Plant

 Oxygen Plant / Nitrogen Plant

The oxygen nitrogen gas plant are safe and economical & operate with an expansion engine which lowers the operating pressure up to 30-40 kg/cm, lowers the power consumption and is trouble free. The oxygen and nitrogen plant mainly consists of AIR COMPRESSOR (Innersole Rand) Molecular sieve battery for removal of acetylene and hydrocarbons from the process air and eliminating the use of caustic soda and cost saving as there is no need of any recurring cost of chemicals. The production plant can produce both OXYGEN & NITROGEN simultaneously and the plant BDM models have a Built-in internal compression liquid oxygen pump to fill bone dry high pressure oxygen up to 165 kg/cm in cylinders.

Silent Features of Oxygen/Nitrogen Gas Plant

• Very simple to operate
• No raw material is required
• Trouble free operation for years (German design)
• Easy availability of spare parts
• Low power consumption
• Production of oxygen & nitrogen simultaneously without use of bulky gas holders.
• Latest molecular sieve technology without recurring cost of chemicals
• Oxygen and Nitrogen Plants also in stainless steel column.

Process Description of BDM Oxygen Nitrogen Plant

The free atmospheric air is sucked in the nitrogen oxygen  gas plants by a multi-stage air compressor through a filter and compressed to the working pressure. After each stage, intermediate coolers and water separators are provided. The compressed air then passed through the evaporation pre-cooler and then to the molecular sieve battery where the moisture and carbon di-oxide are removed from the process air. It then passes through the heat exchanger No.1 where it is cooled by the out-going waste nitrogen gas and product oxygen produced in the oxygen gas plants.

A part of this cold air then flows through an expansion machine and the balance through the 2nd heat exchanger. The ratio of the two air streams is controlled by an expansion valve, RI. Both these streams of air then unite in the medium pressure column where it partially liquefies.

The liquid air (rich liquid) then passes through the expansion valve R2 to upper column which is at lower pressure then the medium pressure column. Similarly the liquid nitrogen (poor liquid) travels from the medium pressure column to the upper column through an expansion valve R3 where the separation of oxygen and nitrogen occurs. Nitrogen being more volatile passes out as a gas from the top of the column and this waste nitrogen flows through both the heat exchangers cooling the in-coming air. Similarly the product oxygen is also passed through the two heat exchangers to cool the incoming air and then to the filling manifold via a liquid pump. If a small amount of air is vented out from the upper column, higher purity nitrogen can also be obtained firm this plant.R4 valve is provided in order to fasten cooling during start-up after defrost.

Acetylene Plants

Features of Acetylene Plant :

Acetylene (C2H2), a compound of carbon and hydrogen, is a colorless, highly flammable gas. It is slightly lighter than air and has a garlic-like odor. Acetylene is stored in high pressure cylinders filled with a porous material and containing acetone, into which the acetylene is dissolved. Unless dissolved in a solvent, acetylene will dissociate at pressures above 15 psig and form lamp black and hydrogen. Heat is generated with dissociation, which in turn, produces a danger of explosion.

Acetylene is manufactured by the reaction of water with calcium carbide. It is also manufactured by thermal cracking of hydrocarbons, or by partial combustion of methane and oxygen.

Acetylene has become increasingly prominent as a raw material for a whole series of organic compounds, among them acetaldehyde, acetic gas, and acetic anhydride. The remaining 20% of the acetylene production is principally used for oxy-acetylene cutting, heat treating, and welding.

Our BDM acetylene plant is highly versatile and designed and manufactured by experienced and qualified Engineers. All the parts are made with the best materials as per drawings with complete inspection and quality control.

The Acetylene plant is highly safe and dependable and is FULLY AUTOMATIC and are available in models BDM 45 & BDM 100 in sizes of 45 & 100 m/hr. All the operations are automatic and performed by imported pneumatically controlled valves assisted by highly sensitive sensors along with the temperature controlled instruments. The entire plant is designed with utmost safety in mind along with flash back arrestors, High pressure reverse flow check valves and complete help to protect both the equipments and the operators.
 

Technical Specification of Oxygen Plants /Nitrogen Plants:

All our Oxygen and Nitrogen plants can give Liquid Nitrogen output. Synonymous names of Our products are: Oxygen Plant. Oxygen plants. Oxygen gas Filling Plant. Oxygen Machine. Oxygen Factory. Oxygen Separator. Cryogenic Plant and Air Separation Plant manufacturer from India. Nitrogen plant. Nitrogen Machine. Air Products Plant. Gas Producing Plant. Acetylene Plant. Acetylene Gas Filling Plant. Acetylene Gas Factory
 

Nitrogen Plant

Our Nitrogen plant produce flows unto 100 L/ min and purity up to 99.9% at a pressure 100 psi. These generators can use an existing air supply or be fitted with a dedicated compressor. The units are designed to get under a bench top.

Oxygen Plant / Nitrogen Plant

Specifications of Oxygen Gas Plants:

1. Production Capacity - The Oxygen plant is very versatile and can be set for a cycle to produce any one of the following alternatives.

About 150, 300, 400, 500, CUM.Hr of Nitrogen will be used for regeneration of dryers respectively for 100, 200, 300, 400 CU.M./Hr Oxygen Plant. The above product capacities are based on ambient conditions of 150 C tempt. 760 mm of Hg Pressure and 50% relative humidity and 0.3% of carbon di-oxide is allowed as impurity.
 

Other Specifications	BDM 100	BDM 200	BDM 300	BDM 400
Air Pressure (starting)	55 Kgs/cm2	55 Kgs/cm2	55 Kgs/cm2	55 Kgs/cm2
Air Pressure (Normal Operation)	36Kgs/cm2	36Kgs/cm2	36Kgs/cm2	36Kgs/cm2
Starting Time (after defrost)	5 Hours	5 Hours	5 Hours	5 Hours
Starting Time (for short stop)	1 Hour	1 Hour	1 Hour	1 Hour
Defrost Time	8 Hours	8 Hours	8 Hours	8 Hours
Defrosting cycle at normal Condition	9 Months	9 Months	9 Months	9 Months
Cylinder Filling Manifold Connection	2 x 12	2 x 24	2x 40	2 x 50
Cooling Water Requirement	25 Cu.M./Hr.	50 Cu.M./Hr.	70 Cu.M./Hr.	80 Cu.M./Hr.
Inlet Cooling Water Temperature	25C	25C	25C	25C
Total Weight (about)	25 Tons	40 Tons	45 Toins	50 Tons
Assembly Height	9 meters	10.5 meters	10.5 meters	14.5 meters
Maximum Roof Height	10 meters	12 meters	12 meters	17 meters

Call us for Performa invoice and detailed technical specifications and packing list
for the oxygen nitrogen & acetylene plants

Gas Plants Quality

The quality policy of Better Deal Private Limited is to deliver to customers the products and services which fully satisfy their requirements. The achievement of this, demands that we strive for continuous improvement in all areas of our business; not just product related areas, but in all support functions as well. The achievement of quality is the prime responsibility of every employee.

Quality in every activity and the constant endeavor to achieve standards of the highest levels has been an ongoing commitment at Better Deal from the time, since its inception and recognition and acknowledgment of this devotion. This achievement has set a new benchmark to excel further.

Contact us
Mr. Sanghvi
Better Deal
Address :UV-67, Phase - IV, Udyog Vihar, Gurgaon, Haryana -122 001
(10 kms. from New Delhi International Airport)
Tel No. : 0124-4386230, 5519870
Mobile No.: +91 9312587037, 9871056668
Fax No. : 0124-4386231
Email :       sales@bdmexport.com
 

Acetylene Plant | Oxygen Plants Manufacturer | Nitrogen Plants Supplier
Acetylene Plants Manufacturer | Air Separation Plant | Cryogenic Plant | Oxygen Plants Supplier
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